DARE2GEMBA Paperback Book (English Edition)

60.00

DARE TO GEMBA WALK – A practical approach for leaders and teams towards collaborative problem-solving. Paperback book, 412 pages, Color printed, 17x24cm (6,7″x 9,4″)

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DARE TO GEMBA WALK BOOK SUMMARY

The DARE2GEMBA methodology is the result of a two-year collaborative research project carried out by the Lean Analytics Association (LAA), gathering direct insights from Gemba-based learning experiences across nine companies located in Europe and the American continent, together with a survey responded by 60 organizations from 18 different industries around the world.

Gemba (現場) is the Japanese term for “actual place” often used in business to identify the place where the value is created. This term is used to stress that improvements require the direct observation of current conditions where work is done. The main objective of this research project was to investigate how leading organizations across different industries have successfully structured and embedded the Gemba Walk practice in order to share this breakthrough niche knowledge to foster the purpose of collective improvement and open innovation.

This book looks forward to transporting readers to nine organizations located in different countries, which have shared their experiences about how they kicked off and carry out Gemba Walks, impacting their teams by empathizing with their employees’ problems and by engaging them in solving such problems in a collaborative way. It is not intended for lean experts only; on the contrary, it aims to inspire all leaders around the globe to kick off Gemba Walks towards continuous improvement.

The first chapter provides a brief summary about how Lean Thinking has evolved since its roots back in the 1980s, from focusing originally on providing value mainly to customers, to also delivering value to employees and society as a whole. It also explains the Lean Transformation Model, which is used as the framework to identify and consolidate the different practices discovered from these cases. After providing a chapter for each of these nine organizations, the book then includes three key chapters which provide the trends, the 40 identified lean practices that support the Gemba Walk implementation, and the DARE2GEMBA methodology developed by the LAA following several years of research and collaboration.

The DARE2GEMBA Methodology proposes a four-step human-centered approach to kick off or enrich the Gemba Walk lean practice. The first step, “Discover”, looks forward to developing empathizing skills to allow leaders to understand the pains and gains customers, employees and leaders experience. Through empathy, leaders will be able to put themselves in their shoes and connect with how they might be feeling about their problems, circumstances or situations. To conclude this first step, enough insights should be available to define an initial vision, including the key problems associated to proposed goals, metrics, targets and key stakeholders. The second phase, “Assess”, enables organizations to identify the progress and current readiness level in regard to the behaviors and lean practices, as enablers for a continuous improvement mindset. The Shingo model has been used to identify key behaviors to support leaders, facilitators, and employees to achieve Operational Excellence. During the third phase, a “Roadmap” is developed in a collaborative way, defining actions which target, in the best possible way, the problems and needs discovered after empathizing with customers, employees and leaders. It is also suggested to carry out a business case in order to document the lessons learned obtained up to this phase and quantify the expected impact. Last but not least, the fourth phase, “Execute”, provides a detailed guideline with the key steps suggested to be performed before, during and after the Gemba Walks. It also proposes the integration of four systems: 1) the Visual Performance Management System, 2) the Knowledge Management System, 3) the Leader Standard Work System, and 4) the Continuous Improvement System.

We are convinced that Gemba Walks are a powerful practice that is 100% connected to the vision of what Lean Thinking is all about: creating a culture in which leaders are committed to engaging everyone in the organization to continuously challenge and improve the current way of working throughout collaborative problem-solving.

Additional information

Weight 1 kg

Book Index

Acknowledgements

Foreword

Preface

Chapter 1: Introduction to Gemba Walks

  • What is Lean?
  • The history of the term Lean
  • The Toyota Production System
  • Lean Thinking
  • What is preventing organizations from achieving Enterprise Excellence?
  • Creating a Continuous Improvement Culture
  • Genchi Genbutsu: The origin of the Gemba Walk
  • Gemba Walks as a key enabler for Kaizen and Kairyo
  • A key question is: What happens during a Gemba Walk?
  • Gemba Walks enabling a Continuous Improvement Culture
  • Lean Evolution: From cost reduction to developing new experiences
  • The Lean Transformation Model
  • The Gemba Walk Deep Dive Research Project

Chapter 2: Barry Callebaut (France)

Chapter 3: Rolls-Royce Motor Cars (United Kingdom)

Chapter 4: Swisscom (Switzerland)

Chapter 5: CEMEX (Colombia)

Chapter 6: Airbus Defence and Space (Spain)

Chapter 7: Instituto Modelo Cardiológico (Argentina)

Chapter 8: Bocar Group (Mexico)

Chapter 9: Interface (United States of America)

Chapter 10: Thermo-Fisher Scientific (Lithuania)

Chapter 11: Gemba Walk Trends and Lessons Learned

  1. Gemba Walk Trends
  2. The Lean Journey
  3. Gemba Walk Strategy and Performance
  4. Gemba Walk Skilled People and Collaboration
  5. Gemba Walk Efficient Process and Knowledge-Based Environment
  6. Gemba Walk Continuous Improvement and Change
  7. Gemba Walk Benefits
  8. Gemba practitioners’ advice from survey participants
  9. Lessons Learned

Chapter 12: DARE2GEMBA Practices

Chapter 13 DARE2GEMBA

  1. DARE2GEMBA: Enabling a successful Gemba Walk implementation
  2. Discover
  3. Assess
  4. Roadmap
  5. Execute

References

About the Authors